W. Brothers
Apparel

A daily knitting capacity of 25,000 kg across the full casualwear spectrum — single jersey (140–280 GSM), fleece LSF/LST (240–500 GSM), pique (180–260 GSM), lycra jersey, interlock, rib, and scuba. In-house yarn dyeing on Loris Bellini machines produces 2,000 kg per day for striped fleece and pique. QC verifies yarn count, tension, and GSM on every roll; in-line QA monitors stretch recovery and dimensional stability across all constructions.

A daily dyeing & finishing capacity of 20,000 kg — 520 tons of dyed and finished knitted fabric per month. Dyeing: Thies exhaust dyeing machines handling lots from 50 kg to 1,600 kg, with AHIBA IR equipment for consistent, repeatable shade matching. Finishing: Lafer shearing & compactor, Mario Crosta sueding, Corino weft straightener, and a 10-chamber Monforts stenter deliver precise hand-feel, surface finish, and dimensional control. A fully equipped lab covers the complete gamut of chemical, washing, and shrinkage testing — and 100% of fabric is inspected on purpose-built inspection frames before leaving the facility.

In-house R&D transforms client vision into fabric, trims, and prototypes. Every trim and accessory is QC-checked against approved specs before entering production. QA manages supplier compliance, test reports, and full supply chain traceability.

Gerber Paragon® & Lectra Vector® automated systems process over 20,000kg of fabric daily. QC begins at fabric inspection — every roll scanned for defects before the first cut. Post-cut QC verifies each component for shape, size, and grain alignment before assembly.

Full in-house embellishment capability — printing and embroidery under one roof, purpose-built for casualwear. Printing: screen printing, HD, HTL, plastisol, silicone, DTF, DTG, sublimation, embossed, and metallic — from placement graphics to all-over coverage. Embroidery: flat, 3D puff, chenille, appliqué, and chain stitch — executed on fleece, interlock, jersey, and scuba constructions. QC on every run: colour density, registration, stitch count, and hand-feel checked against sealed approval samples. QA documents ink compliance, thread spec, wash fastness, and rub fastness per order.

35 stitching lines, 1,500 machines. Quality controllers stationed at every critical step — In-line QC controllers are stationed at every critical sewing operation — seams, reinforcements, and trims checked continuously. End-line QA verifies every completed garment before it leaves the line.

Garment washing for the washed casualwear market. Techniques include acid wash, pigment dye, enzyme wash, stone wash, and bleach wash — each creating distinct vintage and lived-in aesthetics unique to casualwear. QC checks shade consistency, fabric integrity, and dimensional stability post-wash. QA approves each wash lot against sealed colour standards before finishing.

Finishing: steam tunnels, automated pressing, and specialised equipment for trimming threads, spot-cleaning, and shaping each garment to its final presentation. QC inspectors verify measurements, construction, and appearance against the approved sample before any piece proceeds.

Packing: every garment folded, tagged, and packed to exact client specifications — size ratios, hangtags, polybags, and carton labelling all verified. Batch Audit QA reviews completed lots statistically for consistency. Final Audit QA is the absolute last checkpoint — size, quantity, labelling, and packaging compliance formally signed off. Nothing ships without QA approval.